orisys-sensor-design/sensors/finger/r01/design.yaml

sensor: finger
revision: r01
status: experimental

# Authoring unit in Blender (mm). Export converts using meters_per_source_unit.
authoring_unit: mm
meters_per_source_unit: 0.001

source_blend: source/geometry.blend

# Expected sensing surface topology for r01 (from shipped 30fps-0703 runtime).
# First exports from geometry.blend may differ until topology is locked.
expected:
  sensing_vertices: 1032
  sensing_triangles: 1974

frames:
  sensor: origin_sensor

objects:
  sensing_surface: sensing_surface
  cam_sensor: cam_sensor
  origin_sensor: origin_sensor

# Headless colored-patch texture generation (`orisys-design texture`).
# UV unwrapping is still done in the Blender GUI: the headless run consumes the
# UV maps already stored in source_blend and never creates or unwraps one.
# One PNG/SVG/PDF set is written per UV map below. All maps and formats share
# the settings and patch colours, so they differ only by UV layout.
# These are the revision defaults; CLI flags override every value.
texture_patch:
  mesh: sensing_surface
  camera: cam_sensor
  uv_outputs:
    produce: patch_texture_produce.png   # hardware production layout
    compute: patch_texture_compute.png   # compute/runtime layout
  width: 3280            # 1640*2
  height: 3200           # 1600*2
  nx: 80
  ny: 45
  color_r: 0.05
  edge_sample_grid: 5
  seed: 7                # fixed so PNG/SVG/PDF share one reproducible colour set
  vector:
    width_mm: 16.4        # editable SVG/PDF production page width
    height_mm: 16.0       # editable SVG/PDF production page height
  cross:
    enabled: true
    length_px: 40
    thickness_px: 3
    color: [1.0, 0.0, 0.0, 1.0]   # red reference cross

# Multi-view production textures (`orisys-design texture-views`).
#
# The PATTERN is grounded on the sensing camera, not on the production views. `uv_1` and
# `uv_2` are two different *parameterisations* of the one surface pattern that
# `texture_compute` carries, so the printed marker stays a single pattern across the whole
# surface. `cam_uv_1` / `cam_uv_2` authored those layouts in Blender (Project from View
# (Bounds)) and now serve as each pair's REGION camera: they decide which surface that pair
# may own. Neither is a pattern source.
#
# OWNERSHIP closes the overlap. `uv_1` and `uv_2` are both full-surface layouts, so printing
# both would double-ink essentially the whole part. Every loop triangle is assigned to
# exactly one pair and each file emits only its own triangles, which makes zero double ink a
# property of the partition rather than something to measure after printing.
#
# Rendering settings (page size, grid, palette, seed) come from `texture_patch` above,
# because they are decisions about the printed page rather than about a particular layout.
# `produce`/`compute` and `orisys-design texture` are untouched.
texture_patch_views:
  enabled: true
  pattern_camera: cam_sensor     # the pattern every layout carries, same source as `compute`
  pairs:
    - id: uv_1                   # layout authored from cam_uv_1
      camera: cam_uv_1           # REGION camera: what this pair may own
      uv_map: uv_1
    - id: uv_2
      camera: cam_uv_2
      uv_map: uv_2
  merge:
    # `authored` honours the seam marked on the mesh: 32 edges on y = 0, which cuts the
    # surface into 2 components of 177.882 / 177.885 mm^2 (50.0 / 50.0). Because the two
    # cameras are mirrored about XZ that plane is also where incidence_uv1 == incidence_uv2,
    # so the hand-drawn seam coincides with the metric-optimal boundary: measured coverage
    # differs from `computed` by 0.0014 at 60 deg and by nothing from 62 deg up.
    mode: authored
    # Calibrated on this mesh (355.767 mm^2, 1977 tris): 60 deg leaves 0.0218 holes and FAILS
    # max_hole_fraction, 62 deg leaves 0.0000. 65 deg was an earlier estimate from the
    # pre-edit mesh; 62 is the measured threshold.
    incidence_limit_deg: 62.0
    min_footprint_mm2: 2.0e-3    # ~1 printer dot at 600 dpi, squared x 1.1
    min_triangle_coverage: 0.60
    max_hole_fraction: 0.02
    component_policy: best_coverage   # not `pinned`: both views qualify, so let the metric rank
  seam:
    boundary: use_seam           # read mesh.edges[].use_seam as a hard graph cut
    pins: []                     # {component, view, reason} to override a component's owner
    # Empty band along the seam, to absorb two-pass registration error. Without it the two
    # files butt exactly at the seam and any placement error makes them overlap there, which
    # is the delamination case.
    #
    # The width is derived, not guessed. Each pass is placed to within
    # `alignment_tolerance_mm`, so the two can close on each other by twice that; the band
    # must be at least that wide. Default total = 2 x tolerance = 0.2 mm, half per file, and
    # `total_mm` overrides the derivation if a different margin is wanted.
    gap:
      enabled: true                # false = hard butt at the seam, no band at all
      apply: post_process          # post_process = straight edge | geometry_trim = sawtooth
      treatment: no_print          # the band carries nothing
      alignment_tolerance_mm: 0.1  # per-pass placement accuracy, mm
      # total_mm: 0.2              # default: 2 x alignment_tolerance_mm
  print:
    # Every artifact carries a full-page black `<rect id="background-fill">`. That background
    # is itself a print element, so it cannot be used as the "no print" marker: the split is
    # expressed by WHERE the white mesh layer is drawn and where the colour patches are.
    #
    # `owned` keeps the same white ground the `compute` texture carries, but clipped to the
    # triangles this view owns. So white is split by the seam exactly like the pattern is,
    # and neither file paints white over the other's territory.
    base_fill: owned

# Post-generation printability inspection (`orisys-design inspect`). Advisory
# only: it reports a verdict but never blocks generation or changes exit codes.
# Millimetres are measured on the vector page declared above.
printability:
  printer_dpi: 600          # target UV printer resolution
  min_dots: 2               # printer dots required across the smallest feature
  min_feature_mm: 0.10      # smallest acceptable feature width
  min_edge_mm: 0.05         # shortest acceptable polygon edge
  max_sliver_ratio: 4.0     # longest edge / minimum width
  min_patch_area_mm2: 1.0e-4  # area above which a polygon is a material feature

collections:
  frames: FRAMES
  export_compute: EXPORT_COMPUTE
  assembly: ASSEMBLY
  design_sim: DESIGN_SIM
  exclude: EXCLUDE

notes: |
  Canonical source is geometry.blend with named collections and objects.
  Compute export uses sensing_surface + cam_sensor relative to origin_sensor.
  Studio observation cameras are derived from mesh bounds; no cam_viz required.