Files
ros_contorl/scripts/run_handeye.sh
T
arm_dev f5ed44a987 配置:消灭代码里的硬编码臂 SN,并给"换臂漏改"加一把尺子
## 为什么

"设备 ID 全部可配置"这条要求在代码里只做了一半:site.yaml 能配,
但**代码和静态配置里到处躺着 Rizon4-063989 当兜底**。这类兜底的危害
不是"改起来麻烦",而是它把"配置没生效"伪装成"配置生效了":

  * `robot_sn` 默认 `Rizon4-063989` → 换臂后节点去订**上一台臂**的关节话题,
    节点起来了、不报错、什么都不动;
  * launch 里用 `ee_frame == "Rizon4-063989_flange"` 当"用户没指定"的哨兵 →
    换个站点这个判断永远不成立,于是 site.yaml 里的 ee_frame 再也不会被用上,
    静态 TF 挂错坐标系、点还照样查得到;
  * `if SN == "Rizon4-063989"` 决定要不要拉触觉服务 → 换臂后触觉静默消失。

## 改了什么

1. **删掉所有"兜底成某台臂"的默认值**(15 处脚本 + 6 个 launch + 6 个节点)。
   没配就为空 / 直接 `:?` 报错,宁可起不来也不要连错机器:
   - `scripts/lib/export_site_env.py`:别名解析改为从 `robots[]` 现算
     (`arm_short_id` / `resolve_robot_sn` / `describe_arms`),选不出臂时
     抛 `ValueError`;`main()` 捕获后打人话 + 退出码 2(供 shell `eval`);
   - 手眼文件/路点/工作目录由当前臂 short id 派生,不再写死 `89_*`;
   - `ROBOT_HAS_TACTILE` 改为读 site.yaml 的 `robots[].tactile`;
   - `arm_application/site_io.py` 新增 `joint_prefix_default()` /
     `base_frame_default()` / `ee_frame_default()`:优先读 `SITE_*`,
     退而由 `SITE_ROBOT_SN` 现算,**不写死 SN**;
   - `arm.urdf.xacro` 的 `robot_sn` 默认值改成明显的占位符 `UNSET_ARM_SN`
     (关节名会带出来,报错信息自解释);
   - `ros2_control.launch.py` / `move_group.launch.py` **原先根本不传
     robot_sn**,靠 xacro 写死默认值"蒙对"本机,现在都从环境取。

2. **新增 `scripts/check_arm_prefixes.py`**:Flexiv 把 SN 编进关节名,
   所以有一批一级配置(SRDF/controllers/joint_names/bringup/servo/...)
   必须跟着当前臂走。漏改的症状是"MoveIt 规划成功但机械臂不动",很难查。
   这个脚本逐文件逐行列出对不上的地方,并直接给出修法。
   `--list` 还会说明 SN 来自 site.yaml 还是被 `ROBOT_SN` 覆盖。

3. **文档**:`FRAMEWORK_RULES.md` 新增 R1.1.1(两类含臂名文件怎么分、
   换臂四步)+ 检查清单第 12 条 + 反例 2 条;`HANDBOOK.md` 新增 3.6.1
   与症状表 2 行。

4. **顺带修掉的真 bug**(都是这次改动带出来、被 pyflakes + 真跑抓住的):
   - `convert_flexiv_traj.py` / `rdk_drag_bridge.py` 用了 `os` 但没 import
     → `--help` 直接 NameError;
   - `check_arm_prefixes.py` 第一版正则用 `\b` 收尾,而关节名是
     `Rizon4-063989_joint1`(`_` 属于 \w,`\b` 不成立)→ SRDF 里 24 处
     硬编码**一处都没报**,还打印 OK。已加负向测试钉住;
   - 删掉若干死代码/死 import(`pos_line`/`flat`/`names`、`IfCondition` 等)。

## 验收(都真跑过)

- `python3 -m pyflakes <全部改过的 py>` → 干净
- 逐包 pytest:233 + 69 + 78 + 24 + 236 = **640 passed**
- `env -u ROBOT_SN python3 scripts/check_arm_prefixes.py` → OK(8 文件)
- 换成 SN=Rizon4-777001 的临时 site.yaml → 报出**8 个**文件不一致并给修法(退出码 1)
- 故意不给 SITE_* → 各 launch 的 `robot_sn` / `ee_frame` / `handeye_file`
  默认值为 `''`,不再悄悄指向上一台臂
- `ros2 launch ... --show-args` 对 stack/sim/ros2_control/mock_control/
  move_group/display/visual_servo **全部通过**
- `convert_flexiv_traj.py --help` 正常;拿 `xunhuan.traj` 真转 5 个路点,
  输出 `joint_prefix: "Rizon4-063989_"` 来自 site.yaml

Co-authored-by: Cursor <cursoragent@cursor.com>
2026-09-24 09:18:44 +08:00

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#!/usr/bin/env bash
# 手眼标定辅助脚本。
# 脚本:~/ros2/scripts/run_handeye.sh
# 配置与结果:~/ros2/handeye/ ← 见 handeye/README.md
# poses/<臂号>_<模式>.yaml 采点(输入)
# results/<臂号>_<模式>.yaml 标定结果(输出)
# calibrate.yaml 板尺寸 / 运动 / 稳定性参数
# tmp/ 临时产物
# 站点覆盖项:~/ros2/config/site.yaml → handeye:
#
# 用法:
# bash ~/ros2/scripts/run_handeye.sh calibrate
# bash ~/ros2/scripts/run_handeye.sh waypoints
# bash ~/ros2/scripts/run_handeye.sh teach # RDK 软拖拽(推荐)
# bash ~/ros2/scripts/run_handeye.sh teach --ros --auto-solve
# # 示教器模式 + 采完自动 merge 并直接标定(一条命令跑完)
# bash ~/ros2/scripts/run_handeye.sh teach --points 12 # 目标采 12 个点
# bash ~/ros2/scripts/run_handeye.sh teach --append # 接着上次点位继续采
# bash ~/ros2/scripts/run_handeye.sh teach --ros # 示教器 Free Drive
# bash ~/ros2/scripts/run_handeye.sh merge [taught.txt]
# bash ~/ros2/scripts/run_handeye.sh show # 看当前配置与点数
#
# 关于 --auto-solve(采完自动标定)的重要限制:
# 只有 --ros(示教器)模式能真正一条命令跑完。因为标定必须在 run_real.sh 的
# 控制器上走点位,而 --rdk 软拖拽要 RDK 独占,两者互斥 —— 这是硬件约束。
# --rdk --auto-solve 会照常自动 merge,然后明确告诉你接下来那两条命令。
#
# 全局选项(放在子命令前或后都可以):
# --arm 89|91|left|right 选臂(默认 89)
# --mode eye_in_hand|eye_to_hand
# 选模式。会切换到 <臂号>_<模式>.yaml,
# 所以 eye_in_hand 与 eye_to_hand 的结果互不覆盖
# --points N 仅 teach:目标采集点数(0=不限)
#
# 例:
# bash ~/ros2/scripts/run_handeye.sh --arm 91 teach --mode eye_to_hand --points 15
#
# calibrate / waypoints 需要:
# T1: bash ~/ros2/scripts/run_real.sh --arm 89|91
# T2: bash ~/ros2/scripts/run_camera_d405.sh --arm 89|91 --preview
# teach(拖拽)需要: 先停掉 run_real.sh 和相机(RDK + D405 都独占)
# 89 与 91 的结果文件、示教点、workdir 完全分开,禁止混用。
set -eo pipefail
ROOT="$(cd "$(dirname "${BASH_SOURCE[0]}")/.." && pwd)"
# shellcheck disable=SC1091
source "${ROOT}/scripts/lib/parse_arm_args.sh"
parse_arm_args "$@"
set -- "${PARSE_ARM_REST[@]}"
CMD="${1:-}"
shift || true
usage() {
sed -n '2,40p' "$0"
}
# shellcheck disable=SC1091
source "${ROOT}/scripts/env.sh"
# shellcheck disable=SC1091
source "${ROOT}/scripts/lib/load_site_config.sh"
# 优先用包的源码树(editable 模式);退而用 install 里的 share
APP_CFG="${ROOT}/src/arm_application/config"
if [[ ! -d "${APP_CFG}" ]]; then
APP_CFG="$(ros2 pkg prefix arm_application 2>/dev/null)/share/arm_application/config" || true
fi
# 手眼标定相关文件现在集中在仓库根的 handeye/ 下(见 handeye/README.md)。
# 这些值全部由 site.yaml → export_site_env.py 提供,**包括文件名里的臂号**
# (臂号 = 该臂 SN 末两位,由 arm_short_id() 现算)。
#
# 这里刻意**不**自己拼 `<臂号>_<模式>.yaml`:`_arm_id` 和 `HANDEYE_MODE`
# 在下面几行之后才算得出来,在这里拼会拼出 `results/_.yaml` 这种空文件名,
# 而症状是"标定写完了、用的时候读不到"。
HE_DIR="${SITE_HANDEYE_DIR:-${ROOT}/handeye}"
WP="${SITE_HANDEYE_WAYPOINTS:?site.yaml 没有给出该臂的手眼示教点文件}"
CAL="${SITE_HANDEYE_CALIBRATE:-${HE_DIR}/calibrate.yaml}"
TOUR="${SITE_HANDEYE_TOUR:-${HE_DIR}/waypoints.yaml}"
RES="${SITE_HANDEYE_FILE:?site.yaml 没有给出该臂的手眼结果文件}"
WORKDIR="${SITE_HANDEYE_WORKDIR:-${HE_DIR}/tmp}"
TAUGHT="${WORKDIR}/taught_poses.txt"
PREFIX="${SITE_JOINT_PREFIX:?SITE_JOINT_PREFIX 为空 —— site.yaml 里需要该臂的 robot.sn}"
CAM="${SITE_CAM_NAME:-d405}"
# ---- --mode:切换 eye-in-hand / eye-to-hand ----
# 必须在 WP/RES 定下来之前处理,因为它会改变读写的文件名。
# 其余参数原样留给子命令(teach 自己有 --rdk/--ros 等)。
HANDEYE_MODE="${SITE_HANDEYE_MODE:-eye_in_hand}"
_rest=()
while [[ $# -gt 0 ]]; do
case "$1" in
--mode)
HANDEYE_MODE="${2:?--mode 需要 eye_in_hand 或 eye_to_hand}"
if [[ "${HANDEYE_MODE}" != "eye_in_hand" && "${HANDEYE_MODE}" != "eye_to_hand" ]]; then
echo "ERROR: --mode 只能是 eye_in_hand 或 eye_to_hand,收到 '${HANDEYE_MODE}'" >&2
exit 1
fi
shift 2
;;
*)
_rest+=("$1")
shift
;;
esac
done
set -- "${_rest[@]}"
# 臂号取 Flexiv 序列号后两位:Rizon4-063989 → 89
_arm_id="${SITE_ROBOT_SN: -2}"
if [[ -n "${_arm_id}" && "${_arm_id}" != "${SITE_ROBOT_SN}" ]]; then
if [[ "${HANDEYE_MODE}" != "${SITE_HANDEYE_MODE:-eye_in_hand}" ]]; then
# 显式指定了非默认模式 → 按 <臂号>_<模式>.yaml 重新定位
WP="${HE_DIR}/poses/${_arm_id}_${HANDEYE_MODE}.yaml"
RES="${HE_DIR}/results/${_arm_id}_${HANDEYE_MODE}.yaml"
echo "[handeye] --mode ${HANDEYE_MODE} → poses: ${WP}"
echo "[handeye] result: ${RES}"
fi
fi
_kill_servo() {
pkill -f 'visual_servo.launch' 2>/dev/null || true
pkill -f 'lib/arm_application/servo_node' 2>/dev/null || true
pkill -f 'lib/arm_application/perception_node' 2>/dev/null || true
sleep 1
}
_need_files() {
local f
for f in "$@"; do
if [[ ! -f "$f" ]]; then
echo "ERROR: missing $f" >&2
exit 2
fi
done
}
_need_robot() {
if ! ros2 service list 2>/dev/null | grep -q '/set_named_pose'; then
echo "ERROR: start run_real.sh first" >&2
exit 1
fi
}
_need_camera() {
if ! ros2 topic list 2>/dev/null | grep -q "/${CAM}/color/image_raw"; then
echo "ERROR: no /${CAM}/color/image_raw — start run_camera_d405.sh" >&2
exit 1
fi
}
cmd_show() {
echo "=== hand-eye (package + site) ==="
echo " arm : ${SITE_ROBOT_SN:-} ${SITE_ROBOT_LABEL:-}"
echo " package cfg : ${APP_CFG}"
echo " calibrate : ${CAL}"
echo " poses : ${WP}"
echo " tour : ${TOUR}"
echo " result : ${RES}"
echo " workdir : ${WORKDIR}"
echo " board : ${SITE_HANDEYE_BOARD_COLS:-?}x${SITE_HANDEYE_BOARD_ROWS:-?} inner, square=${SITE_HANDEYE_SQUARE_M:-?} m"
python3 "${ROOT}/scripts/lib/export_site_env.py" --print || true
if [[ -f "${WP}" ]]; then
python3 - <<PY
import re
from pathlib import Path
t = Path("${WP}").read_text(encoding="utf-8")
m = re.search(r"num_poses:\s*(\d+)", t)
n = int(m.group(1)) if m else "?"
print(f" num_poses in poses yaml: {n}")
PY
fi
}
cmd_merge() {
local src="${1:-${TAUGHT}}"
_need_files "${src}" "${WP}"
python3 "${ROOT}/scripts/merge_handeye_poses.py" "${src}" "${WP}"
echo "=== next: bash ~/ros2/scripts/run_handeye.sh calibrate ==="
}
cmd_calibrate() {
_need_files "${CAL}" "${WP}"
_need_robot
_need_camera
echo "=== kill visual_servo (avoid traj fight) ==="
_kill_servo
mkdir -p "${WORKDIR}"
local cols="${SITE_HANDEYE_BOARD_COLS:-8}"
local rows="${SITE_HANDEYE_BOARD_ROWS:-11}"
local sq="${SITE_HANDEYE_SQUARE_M:-0.015}"
local vel="${SITE_HANDEYE_VEL_SCALE:-0.05}"
local mt="${SITE_HANDEYE_MOVE_T:-8.0}"
local st="${SITE_HANDEYE_SETTLE_SEC:-1.5}"
local qd="${SITE_HANDEYE_SETTLE_QD:-0.015}"
local ss="${SITE_HANDEYE_SETTLE_STABLE:-0.6}"
local sto="${SITE_HANDEYE_SETTLE_TO:-8.0}"
local ph="${SITE_HANDEYE_PIN_HOLDS:-2}"
local ps="${SITE_HANDEYE_PIN_SEC:-0.45}"
local skip="${SITE_HANDEYE_SKIP_UNSTABLE:-true}"
echo "=== calibrate mode=${HANDEYE_MODE} ==="
echo " board ${cols}x${rows} inner, square=${sq} m (from site.yaml)"
echo " motion v=${vel} T≥${mt}s settle=${st}s qd≤${qd} pin=${ph}x${ps}s"
echo " poses=${WP}"
echo " result → ${RES}"
exec ros2 run arm_application handeye_calibrate --ros-args \
--params-file "${CAL}" \
--params-file "${WP}" \
-p joint_prefix:="${PREFIX}" \
-p camera_source:="${CAM}" \
-p output_dir:="${WORKDIR}" \
-p result_file:="${RES}" \
-p mode:="${HANDEYE_MODE}" \
-p board_cols:="${cols}" \
-p board_rows:="${rows}" \
-p square_size_m:="${sq}" \
-p velocity_scale:="${vel}" \
-p move_time_sec:="${mt}" \
-p settle_sec:="${st}" \
-p settle_qd_max:="${qd}" \
-p settle_stable_sec:="${ss}" \
-p settle_timeout_sec:="${sto}" \
-p pin_holds:="${ph}" \
-p pin_hold_sec:="${ps}" \
-p skip_unstable_poses:="${skip}"
}
cmd_waypoints() {
_need_files "${TOUR}" "${WP}"
_need_robot
_need_camera
echo "=== kill visual_servo ==="
_kill_servo
mkdir -p "${WORKDIR}"
echo "=== waypoint tour (Enter=confirm, q=quit) ==="
echo " saves confirmed joints → ${TAUGHT}"
echo " then: bash ~/ros2/scripts/run_handeye.sh merge"
exec ros2 run arm_application handeye_waypoints --ros-args \
--params-file "${TOUR}" \
--params-file "${WP}" \
-p joint_prefix:="${PREFIX}" \
-p camera_source:="${CAM}" \
-p append_poses_file:="${TAUGHT}"
}
cmd_teach() {
local backend="rdk"
local append=false
local points=0
local auto_solve=false
while [[ $# -gt 0 ]]; do
case "$1" in
--rdk) backend="rdk"; shift ;;
--ros|--pendant) backend="ros"; shift ;;
--append|--keep) append=true; shift ;;
--points) points="${2:?--points 需要一个数字}"; shift 2 ;;
--auto-solve) auto_solve=true; shift ;;
*) echo "Unknown teach arg: $1" >&2; exit 1 ;;
esac
done
echo "=== kill visual_servo + camera (D405 exclusive) ==="
_kill_servo
pkill -f 'run_camera_d405' 2>/dev/null || true
pkill -f 'realsense_color_pub' 2>/dev/null || true
pkill -f 'realsense2_camera_node' 2>/dev/null || true
sleep 1
if [[ "${backend}" == "rdk" ]]; then
if ros2 service list 2>/dev/null | grep -q '/set_named_pose'; then
echo "ERROR: RDK 拖拽与 run_real.sh 互斥。请先在那个终端 Ctrl-C 停掉 run_real.sh" >&2
exit 1
fi
else
_need_robot
fi
mkdir -p "${WORKDIR}/images"
if [[ "${append}" == true ]]; then
echo "=== append: keep existing ${TAUGHT} ==="
else
# 重新设点:丢掉上次 taught,避免 merge 混进旧位姿
: > "${TAUGHT}"
fi
echo "=== interactive teach backend=${backend} → ${WORKDIR} ==="
echo " 窗口按键: d=拖拽开 s=拖拽关 Enter=拍照记点 q=结束"
if [[ "${points}" -gt 0 ]] 2>/dev/null; then
echo " 目标 ${points} 个点(采够会有提示,仍可继续多采)"
else
echo " 建议 8–12 个姿态,棋盘占画面约 30–70%"
echo " (也可用 --points N 设定目标点数)"
fi
echo " 结束后: bash ~/ros2/scripts/run_handeye.sh merge"
echo " bash ~/ros2/scripts/run_handeye.sh calibrate"
if [[ "${auto_solve}" == true ]]; then
echo " --auto-solve: 采完会自动 merge,并视后端决定是否直接标定"
fi
TEACH_ARGS=(
-p backend:="${backend}"
-p robot_sn:="${SITE_ROBOT_SN:?手眼标定必须知道是哪台臂}"
-p joint_prefix:="${PREFIX}"
-p camera_source:="${CAM}"
-p output_dir:="${WORKDIR}"
-p target_points:="${points}"
)
if [[ -n "${SITE_CAM_SERIAL:-}" ]]; then
TEACH_ARGS+=(-p camera_serial:="${SITE_CAM_SERIAL}")
fi
if [[ -n "${SITE_CAM_WIDTH:-}" ]]; then
TEACH_ARGS+=(-p width:="${SITE_CAM_WIDTH}" -p height:="${SITE_CAM_HEIGHT:-480}" -p fps:="${SITE_CAM_FPS:-30}")
fi
TEACH_ARGS+=(
-p auto_exposure:="$([ "${SITE_CAM_AUTO_EXPOSURE:-1}" = "1" ] && echo true || echo false)"
-p ae_limit_us:="${SITE_CAM_AE_LIMIT_US:-1800}"
-p emitter_enabled:="$([ "${SITE_CAM_EMITTER:-0}" = "1" ] && echo true || echo false)"
-p exposure_us:="${SITE_CAM_EXPOSURE_US:-0}"
-p gain:="${SITE_CAM_GAIN:-0}"
)
ros2 run arm_application handeye_teach --ros-args "${TEACH_ARGS[@]}" || true
# ---- 采点结束 ----
if [[ "${auto_solve}" != true ]]; then
echo
echo "采点结束。接着跑(或下次加 --auto-solve 让它自动接):"
echo " bash ~/ros2/scripts/run_handeye.sh merge --arm ${SITE_ROBOT_ARM:-89}"
echo " bash ~/ros2/scripts/run_handeye.sh calibrate --arm ${SITE_ROBOT_ARM:-89}"
return 0
fi
echo
echo "=== --auto-solve: 自动 merge ==="
if [[ ! -s "${TAUGHT}" ]]; then
echo "ERROR: 没采到任何点(${TAUGHT} 为空),中止。" >&2
return 1
fi
if ! python3 "${ROOT}/scripts/merge_handeye_poses.py" "${TAUGHT}" "${WP}"; then
echo "ERROR: merge 失败,点还在 ${TAUGHT},可手动重跑 merge。" >&2
return 1
fi
echo " 已写入 ${WP}"
# RDK 软拖拽与控制器互斥:软拖拽要 RDK 独占,标定必须在 run_real.sh 的
# 控制器上走点位,两者无法同时存在。这是硬件约束,脚本绕不过去,
# 所以这里如实停下并给出下一步,而不是硬跑一个必然失败的 calibrate。
if [[ "${backend}" == "rdk" ]]; then
echo
echo "⚠️ 当前是 RDK 拖拽模式(--rdk),无法自动接着求解。"
echo " 原因:软拖拽需要 RDK 独占,而标定需要通过 run_real.sh 的控制器走点位,"
echo " 两者不能同时存在。"
echo
echo " 继续两步即可:"
echo " 1) 另开终端: bash ~/ros2/scripts/run_real.sh --arm ${SITE_ROBOT_ARM:-89}"
echo " 2) 回到这里: bash ~/ros2/scripts/run_handeye.sh calibrate --arm ${SITE_ROBOT_ARM:-89}"
echo
echo " 想真正一条命令跑完,请改用示教器 Free Drive 模式:"
echo " bash ~/ros2/scripts/run_handeye.sh teach --ros --auto-solve"
return 0
fi
# --ros(示教器)后端:控制器本来就在跑,可以无缝接上标定。
# 但 teach 阶段把相机杀掉了(USB 独占),标定拍照要用,得先拉回来。
echo
echo "=== 重启相机(teach 阶段杀掉了它,标定拍照需要)==="
nohup bash "${ROOT}/scripts/run_camera_d405.sh" --arm "${SITE_ROBOT_ARM:-89}" \
--no-preview > /tmp/run_handeye_camera.log 2>&1 &
echo " pid=$! log=/tmp/run_handeye_camera.log"
# _need_camera 内部失败时会自己打印原因并 exit,不需要在这里再判一次。
_need_camera
echo
echo "=== --auto-solve: 自动 calibrate ==="
cmd_calibrate
}
case "${CMD}" in
calibrate|calib) cmd_calibrate ;;
waypoints|tour) cmd_waypoints "$@" ;;
teach) cmd_teach "$@" ;;
merge) cmd_merge "$@" ;;
show) cmd_show ;;
-h|--help|help|"") usage; [[ -n "${CMD}" ]] || exit 0; exit 0 ;;
*) echo "Unknown: ${CMD}" >&2; usage >&2; exit 1 ;;
esac